Predict Problems Before They Become Costly Downtime 

Unplanned downtime doesn't just stop a machine; it disrupts production schedules, labor planning, throughput, and operational predictability across the facility.  

 

Because these disruptions affect far more than maintenance, processors need a predictive maintenance solution that provides earlier visibility into equipment health across all critical equipment, regardless of manufacturer.  hPredict® by Handtmann installs on new or existing equipment from any OEM, giving processors a unified way to detect issues early and reduce the risk of unplanned downtime.  

Unplanned Downtime Impacts More Than Maintenance

As production speeds and automation increase, scheduled preventative maintenance remains essential, but it can't always capture the gradual performance changes that develop between service intervals.  Issues may arise in those time gaps, creating risks that aren't always detectable through routine inspections.  Many processors are now looking for ways to continuously monitor equipment condition, not just at fixed points in time, so they can identify issues earlier and keep production running more predictably.  hPredict helps close that visibility gap through continuous condition monitoring and real-time alerts tied to specific equipment components.

Industry Insight: The Financial Impact of Unplanned Downtime
Take a deeper look at how unplanned downtime affects labor scheduling and margin.

Explore the financial impact

Improving Equipment Reliability

hPredict® continuously monitors vibration, temperature, and sound across components to identify early signs of wear and failure before they escalate into production disruptions.  By providing continuous insight into equipment condition, hPredict helps teams reduce downtime exposure, plan maintenance more effectively, and keep day-to-day operations running more consistently.

 

Reduce breakdowns & increase uptime by 47%
 

Reduce parts spending by up to 17%
 

Identify issues before unexpected failures occur
 

Continuously monitor equipment condition 24/7

Supporting More Predictable Operations

  • Install in minutes on new or existing equipment without interrupting production
  • Monitor motors, gearboxes, pumps, and other rotating components across your operation, regardless of manufacturer
  • Gain clear visibility into equipment condition through continuous data collection and analysis
  • Receive real-time alerts tied to specific components for faster, more informed maintenance decisions
  • Shift from reactive repairs to planned maintenance that reduces disruption to production schedules
  • Extend equipment lifespan and reduce unnecessary part replacement through condition-based intervention.

Continuous Monitoring and Alerts

hPredict continuously monitors mechanical components while systems remain in operation using temperature, vibration, and ultrasound sensing.  When deviations from normal operating conditions are detected, the system identifies the affected component and triggers an alert.

 

Real-time and historical data are captured through a secure cloud-based dashboard, giving teams visibility into equipment condition, performance trends, and recommended actions. The system can be deployed on a single machine or scaled across multiple machines throughout an entire facility.

 

Early Detection Supports Planned Maintenance

  • AI-driven anomaly detection and fault diagnostics
  • Immediate alerts tied to specific components
  • Early identification of hidden mechanical issues
  • Visibility into wear patterns and performance trends
  • Supports planned maintenance instead of reactive intervention
Explore How hPredict® Fits Your Operation

hPredict provides continuous equipment monitoring and early fault detection, helping teams reduce downtime exposure and support more predictable production operations.  

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